Concrete Batching

Reliable, Cleaner Power for Concrete Batching

Cut fuel. Cut costs. Cut carbon at Every Plant. Concrete batching is a high-stakes, energy-intensive process where power reliability is non-negotiable, yet traditional, diesel-only setups are notoriously inefficient. An Ampd system transforms plant operations by right-sizing the generator to run at its peak efficiency while the Ampd ESS handles the massive, intermittent surges required by mixers and conveyors.

The challenge vs the solution

Why an Ampd is so powerful?

The Challenge

High-Torque Starts vs. Traditional Power

Traditional diesel generators often struggle in concrete batching environments because their mechanical systems aren’t designed to react instantly to the massive power surges required to start heavy mixers and conveyors.

The highly volatile power profiles of a batching plant, constantly ramping up for a pour and back down between loads, cause significant inefficiencies, fuel waste, and excessive wear on engines. This mismatch between steady-state generator design and the erratic load patterns of concrete production makes them both costly and unreliable.

The Solution

Intelligent Energy Storage

Pairing your generator with an Ampd Battery Energy Storage System (ESS) enables your power source to operate within its peak efficiency window. By buffering the load, the generator may only need to run for a few hours a day to top up the batteries, rather than idling 24/7.

This hybrid configuration effectively eliminates the waste of oversized generators idling between batches, delivering significant fuel savings and a lower carbon footprint without ever risking a mid-pour interruption.

Peak-Shaving Efficiency

Slash fuel costs by using an ESS to handle the high-torque surges of mixers, allowing for much smaller, cheaper primary power sources.

Cleaner Production

Dramatically reduce the carbon intensity of every cubic meter of concrete by eliminating generator waste between batches.

Continuous Pour Assurance

Trusted to provide a fail-safe power buffer that ensures operations never stop in the middle of a critical pour.

Financial Performance:

Delivers a payback period of approximately 2 years.

Peace of Mind

Backed by a 5-year product warranty for technical resilience and strong financial returns.

Solar Integration

Our ESS portfolio is solar-ready. Integrating solar can reduce fuel burn, refueling intervals, and maintenance costs even further—or eliminate the generator altogether.

concrete batching

Optimized for the Concrete Lifecycle

Concrete batching involves more power peaks and surges than many operators realize. An Ampd provides the "muscle" for high-demand equipment:

Mixers & Agitators

Instant high-amp startup support prevents voltage dips and protects expensive motors

Conveyors & Feeders

Ensures smooth ramp-ups without destabilizing the site’s power system

Pumping & Washing Systems

Reliable operation for high-head pumps without overloading or “tripping” the genset

EV Mixer Charging

Delivers the high power bursts required for fleet electrification without disrupting the plant

Plant Control Systems

Acts as a UPS to keep critical telemetry and batching software online during outages

Ampd Product Range

Discover the range of products we have that can answer your on site power needsProducts

our products
why ampd?

Ampd ESS benefits

Reduce OPEX
Whisper Quiet
Reduce On-site Emissions
Redundant Power
Reduce Personnel
Greater Resilience & Availability
Built-In Deployments Availability
Improved Health & Safety
Rugged & Mobile
3rd Party Controller Integration
examples

Example Use Cases with Similar Power Profiles¹

Concrete Batching Plant

• 2.2 year Purchase payback period
• 50% Reduction in CO2 emissions

Jumbo Drill / Heavy Industrial

• 1.5 year Purchase pay back period²
• 66% Reduction in CO2 emissions
² 0.9yrs with Investment Tax Credit (USA)

High Volume Pump Station

• 7 month Purchase payback period
• 94% Reduction in CO2 emissions Site

General Site Construction

• 1 year Purchase paybackperiod
• 72% Reduction in CO2 emissions

¹Examples are provided for illustration purposes only. Outcomes will depend on the specifics of each case

Visit our Case Studies page to read real world examples of customers that have already benefited from having an Ampd. Alternatively get in touch and we can give you a full cost breakdown, fuel savings, and CO₂ avoided for your site.

Ready to power your next project with an Ampd?

Your local specialist can give you a full cost breakdown, fuel savings, and CO avoided for your site.

get it touch